Galvanized steel sheet with zinc coating

Galvanized Steel

Galvanized Steel

G90 is a hot-dip galvanized steel sheet, protected by a zinc coating that provides enhanced corrosion resistance. Fiber laser cut, it delivers sharp edges and repeatable precision for exterior, light marine, and industrial applications: roofing/flashing, HVAC, automotive body panels, light chassis, cladding, and signage.

The G90 coating (≈ Z275 metric) combines durability, attractive appearance, and ease of fabrication. Its formability and weldability simplify assembly; the zinc's cathodic protection extends service life, reducing maintenance and replacement needs.

Key Characteristics

Coating: Hot-dip galvanizing with G90 zinc mass (≈ Z275) for high outdoor corrosion resistance.

Finish: Zinc-coated surface with variable "spangle" appearance depending on batch; can be painted (zinc-compatible primer) or left natural.

Process: Fiber laser cutting and/or CNC machining for precise holes, counterbores, and taps (typical tolerance ±0.005").

Formability/weldability: Clean bends; welding possible (MIG/TIG/spot)—plan for local preparation and adequate ventilation.

Cut edges and holes: Cut edges expose the base steel; the zinc's sacrificial protection limits rust, but primer/paint on edges is recommended in aggressive environments.

Maintenance/durability: Excellent weather resistance; longevity reduces replacements and environmental impact.

Galvanized or galvanneal?

G90 is shiny and can be left bare outdoors; galvanneal steel is its annealed version with a matte finish, designed to be painted and welded cleanly. Part left bare → G90; part painted or welded → galvanneal.

Common Applications

Roofing, flashing, cladding, and siding.

Body panels, chassis components, automotive and industrial equipment parts.

HVAC: ducts, hoods, supports, and accessories.

Agricultural equipment, light marine environments, and outdoor structures.

Highway guardrails, cladding, signage, and architectural projects.

Design Best Practices

Plan for small internal radii to limit zinc micro-cracking during bending.

Protect edges and holes (primer/paint) when exposure is severe (salts, coastal, freeze/thaw cycles).

Galvanically isolate when G90 contacts dissimilar metals (e.g., copper, aluminum) in humid environments.

Assemblies: welding, rivets, screws; hardware insertion (PEM), bending, and tapping available per project.

Galvanized steel sheet with zinc coating

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Thicknesses and specifications — G90 Galvanized Steel

Overview of available thicknesses and manufacturing capabilities for this material. The tabs above give full details per thickness.

View the thicknesses and tolerances table
ThicknessGaugeCutting toleranceProcessBending (inside radius)
0.028"24 Gauge±0.005"Fiber laserYes (0.045")
0.034"22 Gauge±0.005"Fiber laserYes (0.045")
0.052"18 Gauge±0.005"Fiber laserYes (0.045")
0.064"16 Gauge±0.005"Fiber laserYes (0.063")
0.079"14 Gauge±0.005"Fiber laserYes (0.063")
0.108"12 Gauge±0.005"Fiber laserYes (0.063")

Available operations and finishes

This material is bendable (0.028", 0.034", 0.052", 0.064", 0.079", 0.108"). Radii, K-factors and design rules in the bending guide.

Frequently asked questions — G90 Galvanized Steel

What thicknesses of G90 Galvanized Steel are available?
Laseo offers this material in 6 thicknesses: 0.028", 0.034", 0.052", 0.064", 0.079", 0.108".
How is G90 Galvanized Steel cut and how accurately?
Cutting is done by fiber laser with a tolerance of ±0.005".
Can G90 Galvanized Steel be bent?
Yes. CNC bending is available for the following thicknesses: 0.028", 0.034", 0.052", 0.064", 0.079", 0.108". Radii, K-factors and design rules are detailed in Laseo's bending guide.
What is the maximum part size in G90 Galvanized Steel?
Up to 35.000" × 47.000" (minimum part size: 0.250" × 0.375").